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Carbon Minimal Inhaler Program

 

We are changing so patients don’t have to 

For millions of people living with asthma and chronic obstructive pulmonary disease (COPD), an inhaler is more than a medical device. It is part of a daily routine built on confidence, familiarity and trust that helps patients manage their condition and live their lives to the fullest.

 

The healthcare sector accounts for around 5% of global greenhouse gas emissions1. Within respiratory care, pressurized metered-dose inhalers (pMDIs) play a crucial role in patient care, but the propellants used in current pMDIs have a high global warming potential (GWP) and account for approximately 0.1% of global greenhouse gas emissions2. 

 

As healthcare sector works to reduce its environmental impact, Chiesi believes progress towards sustainable respiratory care should support, not disrupt, the care patients rely on.  

 

Since 2019, we have been developing the Carbon Minimal Inhaler (CMI) Program, a scientific, clinical and industrial initiative to transition to the next-generation propellant HFA 152a3.  

 

This low-GWP propellant is expected to reduce the carbon footprint of our pMDI portfolio by up to 90% compared to Chiesi ones in use today and at the same level of dry powder inhalers (DPI)4, while supporting continuity of care for patients and healthcare professionals. 

 

This transition is one of the most impactful actions in our Net Zero roadmap, as inhaler propellants are our single largest source of greenhouse gas emissions.  

 

 

Climate change is a respiratory health challenge 

Climate change is not only an environmental issue. Rising temperatures, air pollution and extreme weather can worsen symptoms and increase health risks for people living with respiratory conditions.  

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For every 1°C rise in global temperature, respiratory patients face a mortality risk six times higher than the general population5.

88%

Of people with lung conditions reporting poor air quality said heatwaves and extreme weather worsened their symptoms6.

83%

Of people with lung conditions reporting poor air quality said going outside worsened their condition7.

 

At the same time, healthcare systems have their own environmental footprint. For Chiesi, reducing the impact of respiratory care while continuing to protect patient health is part of the same responsibility.

 

 

 

 

Why pMDIs need to evolve 

pMDIs remain the preferred treatment option for many people living with asthma and COPD, including children, older adults and those with limited inspiratory capacity8.  

 

Recognizing the need to reduce their environmental impact, Chiesi began investing in a new generation of pMDIs in 20199, before phase-down of high-GWP gases became mandatory for the the pMDI sector. 

 

Our goal was not to replace pMDIs, but to evolve them.  

 

Rather than asking patients to be switched to another product for non-clinical reasons or change the way they manage their condition, we set out to redesign what patients never see: the science inside the inhaler.  

 

Good disease control can support environmental progress. Poorly controlled respiratory disease can increase use and reliance on rescue medication, contributing to greater environmental impact.  

 

 

 

64%

more greenhouse gas emissions associated with poorly controlled symptoms, largely due to increased reliance on rescue medication10.

“Continuity of care and environmental progress are not competing priorities. For respiratory patients, they are the same priority.”

 

Maria Paola Chiesi - Chiesi Group Chair

 
 

 

The innovation behind a seamless transition 

Changing the propellant is not a simple component swap and making the change has required years of scientific research, formulation development, clinical studies and regulatory validation. 
 

The propellant in pMDIs influences how the medicine is formulated, delivered and deposited within the lungs. For this reason, we selected the next-generation HFA 152a propellant because it combines a significantly lower global warming potential with the characteristics needed to enable a seamless transition, helping people living with asthma or COPD continue to access the treatment and inhaler device that work best for them. 
 

The CMI program is one of largest transformation initiatives ever undertaken by Chiesi, with more than €400 million invested in development since 201911.

 

people-smiling
 

Building the infrastructure for change 

Scientific innovation is only part of the sustainable respiratory care transition.  

 

Producing pMDIs using next-generation propellant at scale also requires new manufacturing capabilities, specialist engineering, and supply chain collaboration. We are pursuing this by expanding our French center of excellence in La Chaussée-Saint-Victor, redeveloping our newly acquired Nerviano site in Italy, which will be primarily dedicated to manufacturing carbon-minimal inhalers, and expanding our specialized manufacturing partnerships in the UK to secure resilient, industrial-scale global supply.  

 

Carbon Minimal Inhalers at a glance: 

Our Carbon Minimal Inhaler Program represents Chiesi's contribution to a broader transition in respiratory care, requiring coordinated action across the industry, including manufacturing partners, regulators and healthcare systems, to benefit both patients and environmental outcomes. For Chiesi, reducing the environmental impact of pMDIs is the single most important contribution we can make toward our Net Zero ambition, demonstrating that environmental progress and continuity of care do not have to compete, but can advance together.  

 

 

 

Up to 90% 

reduction in carbon footprint compared with current pMDIs 

10x

Lower global warming potential compared to previous propellant gas12 

Net Zero by 203513

 

70%

Use of Sold Products accounts for approximately 70% of our GHG footprint; CMI is a key step in our SBTi-validated journey to Net Zero14  

 

Our CMI progress 

 

2019 

  • Commits €350M+ to develop the CMI platform; Selects next-generation, low-GWP propellant based on robust safety data.  

 

2021

  • Enters clinical trials.

 

2022 

  • Announces Net Zero by 2035 ambition (SBTi-validated); CMI as key enabler, targeting up to 90% carbon reduction. 

 

2025 

  • Announces €430M+ investment to redevelop Nerviano, Italy.
  • Ends clinical trials
  • ​​​​​Inaugurates expanded La Chaussée-Saint-Victor site (France). 

 

2026 

  • Expands CDMO partnership to scale pMDI manufacturing. 
  • MHRA approves first Carbon Minimal pMDI.

 

 

 

 

References

  1. Romanello M, Walawender M, Hsu SC, Moskeland A, Palmeiro-Silva Y, Scamman D, et al. The 2024 report of the Lancet Countdown on health and climate change: facing record-breaking threats from delayed action. Lancet. 2024;404(10465):1847–1896. https://doi.org/10.1016/ S0140-6736(24)01822-1. 
  2. Pritchard JN. The Climate is Changing for Metered-Dose Inhalers and Action is Needed. Drug Design, Development and Therapy 2020 (https://doi.org/10.2147%2FDDDT.S262141) 
  3. Chiesi Group. Chiesi outlines €350 million investment and announces first carbon minimal pressurised Metered Dose Inhaler (pMDI) for Asthma and COPD. 4 December 2019. 
  4. Chiesi Group. Chiesi outlines €350 million investment and announces first carbon minimal pressurised Metered Dose Inhaler (pMDI) for Asthma and COPD. 4 December 2019. 
  5. D’Amato G. et al. (2015), “Effects on asthma and respiratory allergy of Climate change and air pollution”, Multidisciplinary Respiratory Medicine, 10:39. DOI: 10.1186/s40248-015-0036-x; Kovats RS, Hajat S. Heat stress and public health: a critical review. Annu Rev Public Health. 2008;29:41–55. 
  6. Economist Impact. Cleaner air, clearer lungs, better lives: exploring the intersection of air quality, health inequalities and lung health. 2023.
  7. Economist Impact. Cleaner air, clearer lungs, better lives: exploring the intersection of air quality, health inequalities and lung health. 2023.
  8. González-Torralba F, et al. FIDEPOC: Consensus on Inspiratory Flow and Lung Deposition as Key Decision Factors in COPD Inhaled Therapy. International Journal of Chronic Obstructive Pulmonary Disease. 2022;17:1005–1015. doi:10.2147/COPD.S360938
  9. Chiesi Group. Chiesi outlines €350 million investment and announces first carbon minimal pressurised Metered Dose Inhaler (pMDI) for Asthma and COPD. 4 December 2019.
  10. Orlovic M, Tzelis D, Guerra I, Bar-Katz V, Woolley N, Bray H, Hanslot M, Usmani O, Madoni A. Environmental, healthcare, and societal impacts of asthma: a UK model-based assessment. ERJ Open Research, 2024; 10(2): 00577-2023. (DOI: 10.1183/23120541.00577-2023)
  11. Chiesi Group. Chiesi inaugurates the expansion of its industrial site in La Chaussée-Saint-Victor, a strategic investment towards sustainable respiratory options for patients. 4 November 2025. 
  12. Chiesi Group. Chiesi outlines €350 million investment and announces first carbon minimal pressurised Metered Dose Inhaler (pMDI) for Asthma and COPD. 4 December 2019.
  13. Chiesi Group. Environment, Our path to Net Zero. 
  14. Chiesi Group. Sustainability Report 2025, p. 97.